塑料托盘的应用

来源:塑料托盘 发布时间:2010年7月28日

塑料托盘当前,以严格机理开放式方程建模为基础的流程工业优化成为国际主流的发展方向,流程工业过程优化正由单元、装置级别的局部优化转向更高级别的全厂、整个生产塑料托盘流程级别的系统优化方向发展,闭环在线优化也从稳态优化向更高级、更复杂的动态优化发展。由于过程系统优化向着大规模、大系统等方向发展,且由于过程对象的高度复杂性、强非线性和不确定性等特点,使得流程工业大规模优化无论在理论研究,还是在实际应用中都面临着巨大的挑战。如何针对流程工业大规模优化命题的结构、稀疏性等特点,开发高效可靠的大规模优化算法与技术,是当前急需解决、极有挑战性的前沿课题塑料托盘。 本文根据流程工业大规模过程系统优化的需求,在对国内外现有研究成果及其技术进行系统总结和把握的基础上,针对过程系统流程的特点,对基于简约空间SOP算法的大规模优化算法进行深入的研究,并将改进的优化算法用于大规模乙烯生产过程中精馏塔的操作优化。在此基础上,本文也对动态过程系统优化进塑料托盘行了有益的探讨。 本文的主要研究工作包括以下几个方面: 1.分析了企业综合自动化和大规模过程系统优化的背景和推动力,对国内外相关领域的发展脉络进行了系统的总结和阐述,并指出了大规模优化技术在理论和应用方面存在的困难。 2.对简约空间SQP算法原理、计算框架和关键环节进行了详细的分析,在此基础上对算法进行了改进,提塑料托盘出了一种智能的基变换规则,可以减小大型矩阵运算所需的计算量,且基变量的变换在迭代过程中实时更新,增强了算法的稳定性和鲁棒性;提出了一种综合过滤线性搜索方法,结合了传统线性搜索方法和过滤搜索方法的优点,提高了算法的求解效率,减少了算法的迭代次数。在此基础上,开发了大规模非线性优化软件包UniOptima,建立了非线性优化标准算例库。 3.针对过程系统中自由度相对塑料托盘较大的优化命题,对简约空间SQP算法进行了扩展,提出了基于有限存储的RSQP算法。在算法中隐式地表示算法中最大的矩阵—简约空间Hessian阵和二次项矩阵,大大减少存储量的  

【Abstract】 Process optimization is becoming one of the most valuable techniques for system designing, analysis and operating. And the rapid trends of building model based on first principles, optimizing dynamic process, optimizing in the whole plants and on-line accelerate the need of optimizing large-scale systems consist of many equations. Generally, these process optimization problems have small degrees of freedom and relatively sparse structures. To make full use of these characteristics, reduced SQP algorithm, which is based on space decomposition technique, has been developed to solve these kinds of problems. But great efforts and improvements are still going to be done.This dissertation focuses on the investigation, development and implementation of efficient algorithms and techniques for large-scale optimization of process systems. The main contributions include the following aspects:1). As the improved algorithm, a new rule of basis selection is adopted. According to this rule, basis is checked and even adjusted every iteration, thus the stability can be improved greatly. Also an integrated line search of filter method, with both advantages of normal line search method and filter method, is incorporated into the algorithm to obtain better steplength. Numerical results of some benchmark examples and other three large examples with variable dimensions demonstrate that, the proposed algorithm can increase stability as well as reduce the number of iterations and function evaluations. It is quite More effective than standard Sequential Quadratic Programming (SQP) algorithm.2). An extended Reduced Space Sequential Quadratic Programming algorithm based on Limited Memory method is presented to solve problems with relatively larger degrees of freedom. With Limited Memory method used, the largest matrixes of reduced Hessian and cross item aren't saved directly, but are created and used in the process of calculation. Thus, the memory can be reduced greatly. Besides, some special procedures are considered to apply this method to RSQP and improve its efficiency. Numerical results demonstrate that the presented method is More efficient than either standard SQP or the original RSQP in solving large-scale problems with relatively larger degrees of freedom.3). The simulation and optimization strategies of distillation column operations are studied based on first principles and open equations. According to the problems' characters of small degrees of freedom, special structure, strong sparsely and so on, an approach based on reduced SQP algorithm and hybrid derivative method is presented to solve this kind of optimization problems. In the approach, the first order gradient information for the algorithm is obtained by analytical method and preconditioned automatic differentiation.The computing results prove that the RSQP algorithm presented in this paper is More efficient than standard SQP algorithm. With optimal operation achieved at different conditions by this approach, the profits can be significantly improved. Apart from the efficiency and profits, the operation andproduct requirements should also be taken into the consideration. Therefore, an intelligent operation optimization method, with intelligent rules added, is addressed to make the balance between them.4). Simulation and optimization of the large-scale ethylene process consists of depropanizer and debutanizer are researched in this paper. The research is very significative because of the difficulty in dealing with multi-columns and the strong coupling between them. With model numerical disposal, hybrid derivative method and advanced algorithm used, the simulation and optimization are successfully accomplished. Calculation results show that the improved RSQP algorithm is More efficient than the existing popular optimization software SNOPT. All the work has been done is significant and crucial to the future study of the whole ethylene process.5). SQP algorithms can be classified into full-space methods and reduced-space methods. Based on these two classes, the large-scale nonlinear optimization software named UniOptima has been developed in Matlab. In UniOptima there are two nonlinear solvers named RSQP and THSQP. RSQP is designed to solve large-scale problems with large number of equality constraints and relatively smaller degrees of freedom, while THSQP is designed to solve the general nonlinear problems with True Hessian matrix obtained easily. The optimization software has many options for users to select, and is compatible with the original optimization tools in Matlab, which can largely increase the convenience for users.6). Dynamic optimization problems are generally formulated by differential algebraic equations. With optimization methods of dynamical problems reviewed, simultaneous approach of full discretization by collocation method on finite element, with obvious advantages in efficient and accurate, is addressed and analyzed in detail. Simultaneous approach transfers dynamic optimization problems into NLPs, these NLPs often have relatively small degrees of freedom, complicated objective, constraints function, and fixed sparse structure. Therefore, RSQP algorithm can be used to solve this kind of NLP problems. Also, automatic differntaion and symbol automatic differentiation can be introduced to quickly obtain accurate gradient information. In this dissertation, a full solving framework is given to solve these dynamic optimization problems